Modular Process Plants
Containerised or skid-mounted plants, from pilot plants and demonstration plants to full production plants.
About Our Company
ProProcess is a vertically integrated engineering company in Germiston that designs, builds and supplies modular process plants, from pilot plants and demonstration plants to small-scale commercial plants. ProProcess plants are containerised or skid-mounted, and ProProcess specialises in hydrometallurgy (cobalt, copper, gold, nickel, platinum and manganese) and oil and gas (enhanced oil recovery). They also serve the mining, petrochemical and food and beverage industries. ProProcess has its own fabrication works for pressure vessels, columns, piping and skids, and its own electrical company that builds containerised motor control centres and switchgear.
Products and Services
- Modular process plants, containerised or skid-mounted, from pilot plants to full production plants
- Hydrometallurgical plants: leaching, solvent extraction, precipitation and electrowinning
- Enhanced oil recovery: polymer make-down and injection units (E2.5M, E7.5M, E30M)
- Flocculant and polymer plants, lime slakers and reagent make-up and dosing skids
- Pressure vessels, columns, piping spools, tanks and skids from the ProProcess fabrication works
- Containerised motor control centres, PLC panels, LV switchgear, PLC, HMI and SCADA
- Containerised fire detection and suppression systems
- Rental units: an E2.5M polymer injection unit and a flocculant plant, with a service plan
Good to Know
- Founded in 2009
- ISO 9001, ISO 14001 and ISO 45001; welding to SANS ISO 3834 Part 2; UL508a control panels
- Fabrication works: 2,560 m² workshop plus about 2,450 m² under roof, cranes up to 25 t
- Works in carbon steel, all grades of stainless steel, titanium and hastelloy
- Plants built for South Africa, the DRC, Mali, Angola, Argentina, Canada, Alaska and Russia
- Member of SACEEC and SEIFSA; 2022 MEMSA Customised Customer Service Award
Certifications
ISO 9001Quality Management System
ISO 14001Environmental Management System
ISO 45001Occupational Health And Safety
SANS ISO 3834 Part 2Welding Quality Requirements
UL508aControl Panels
Areas We Deliver To
South Africa
DRC
Angola
Mali and West Africa
Argentina
Canada and Alaska
Russia
Saudi Arabia
Products
Hydrometallurgical Process Plants
Modular plants for cobalt, copper, gold, nickel, platinum and manganese: leaching, SX and electrowinning.
Pilot And Demonstration Plants
Transportable test plants, like the flotation pilot plant with over 40 cells on 16 skids for Anglo American.
Enhanced Oil Recovery Plants
Containerised polymer make-down and injection units (E2.5M, E7.5M, E30M) for chemical oil recovery.
Polymer And Flocculant Plants
Batch and continuous flocculant make-up plants, from 120 m³/day (5M) to 960 m³/day (40M).
Lime Slakers
Lime slaking mills or detention slakers, like the 2.5 t/hr plant built for the Gamsberg zinc project.
Reagent Make-Up And Dosing Systems
Skid-mounted reagent plants for ferric sulphate, guar, frother, cyanide and acid dilution.
Pressure Vessels And Columns
Distillation columns, absorbers, filter vessels and reactors, built to SANS ISO 3834 Part 2.
Piping And Skid Fabrication
Piping spools, tanks, silos and skid-mounted, ISO frame and containerised assemblies, factory tested.
Motor Control Centres And Switchgear
Containerised and skid-mounted MCCs, PLC panels and LV switchgear, plus PLC, HMI and SCADA.
Fire Detection And Suppression
Containerised fire suppression pump systems with backup power, like the one built for Kolomela.
Solvent Extraction Equipment
Crud Forx online crud removal for SX settlers, and Elastec drum skimmers to recover organic.
Gallery
Video
Projects
Anglo American Platinum: flotation pilot plant
Over 40 flotation cells, a mill, about 30 tanks and 50 pumps on 16 road-transportable skids. Awarded 2020, commissioned 2021.
YPF, Argentina: polymer injection plant
An E30M polymer injection plant for enhanced oil recovery production.
BASF, Husab: flocculant make-up plant
The largest batch flocculant make-up system ProProcess has built.
Gamsberg zinc project: lime slaker
A 2.5 t/hr lime slaker and a sodium cyanide reagent plant.
Ma'aden Umm Wu'al phosphate project
A frother storage and distribution system with a 130 m³ tank in 304L stainless steel (through FLSmidth).
Kolomela: fire suppression pump system
A containerised fire suppression pump system with backup power.
Office Hours
Monday to Friday 08:00 to 17:00
Find Us
7 Sam Green Road
Tunney, Germiston
Gauteng, 1401